EMC shielding for customized cables and wires

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With over 20 years of experience, MILKABELSYSTEMS provides high quality solutions to effectively minimize electromagnetic interference and improve cable system performance.

In a world increasingly reliant on electronic devices and systems, the Electromagnetic compatibility (EMC) increasingly important. It ensures the reliable functioning of modern technologies by preventing the following electromagnetic interference (EMI) affect devices, leading to malfunctions, data loss and, in some cases, even security risks.

This is exactly where MIL-KABEL-SYSTEMS, a cable assembler and manufacturer of EMC shielding products, which specializes in the manufacture of customized cable systems has specialized in, comes into play. For more than two decades, the company has worked with leading manufacturers of cables, connectors, and many other electronic components to provide the highest quality products to companies in a wide range of industries and military installations.

On this page, however, you will not only learn more about one of the leading providers of Cables and wires with EMC sheathingbut also receive information about the basics of electromagnetic compatibility as well as the application areas of corresponding cable assemblies.

Definition and function of EMC shielding

EMC first stands for electromagnetic compatibility and is the measure of an electronic system's ability to function satisfactorily in its electromagnetic environment without interfering with it in an unacceptable way. This means that devices, Cables or wires neither electromagnetic interference (EMI) generate, nor should the system itself be affected by such interference from its environment.

A Minimization method or even elimination of EMI and thus to ensure that electronic devices and systems function properly, the EMC shielding are used. Metallic braids made of copper are often used here, which, wrapped around the cable sheath, act as a conductive barrier to absorb electromagnetic interference.

Fields of application of EMC shielded cables and wires

The EMC shielding and the EMI protection are critical in many applications, especially in those areas where electronic functionality is paramount and electromagnetic interference can have a significant impact. Here are some possible application fields:

In all these areas, where the reliability and accuracy of electronic systems are crucial, the Customized EMC shieldingas offered by MIL-KABEL-SYSTEMS, makes a decisive contribution to efficiency, reliability and Electronic systems security perform.

EMC braiding in our product portfolio

The requirements for the EMC shielding vary depending on the application and specific customer expectations. However, some of the most common challenges are to provide sufficient shielding without compromising the flexibility or functionality of the cable. In addition, cables and wires must be able to perform in different environments and under different operating conditions.

At MIL-KABEL-SYSTEMS, the process of cable assembly therefore also includes the individual adjustment of the shielding to the respective diameter of the cables as well as the inclusion of cable branches and transitions. Thus, in the case of higher requirements for EMC and EMI protection, there is also the possibility to achieve this using special Cu shield braiding to be generated. By using different numbers of wires and an optimized number of clappers, it is theoretically possible to achieve a optical coverage of 100% reach

Profit from following advantages:

  • The optimized shielding braid is always adapted to the individual cable diameters.

  • Cable branches are braided several times using special technology.

  • Transitions from small cable diameters to relatively large connector diameters are also included in the high coverage via certain manufacturing processes.

  • The result of this type of cable shielding is to achieve the highest possible coverage at every point without making the complete cable system too stiff.

Contact person with long experience in the field of cable assembly

With its comprehensive range of specialized products and services, MIL-KABEL-SYSTEMS has established itself as a reliable partner in the field of cable assembly. The company offers a comprehensive range of services, from special individual cables and connectors to complex cable systems and EMC protected cables and wires, ranges. Customers in a wide range of industries as well as the military sector benefit from the high quality and short delivery times made possible by the company's own large inventories and fast service.

If you need high-quality, customized cables and lines with optimum EMC shielding in the form of a Cu shield braiding for the high-tech sector or even prototype construction the experienced experts of MIL-KABEL-SYSTEMS are guaranteed the right contact persons. Simply get in touch and let us advise you on individual solutions!